Sembcorp Marine Tuas Boulevard Yard is a new generation smart yard designed to maximise operational synergy, production efficiency and critical mass with optimised docking and berthing facilities, an improved dock and quay ratio, a centralised work-efficient layout and integrated facilities. Tuas Boulevard Yard sharpens Sembcorp Marine’s competitive edge by enabling the Group to achieve greater productivity and efficiency in delivering innovative, value-added and cost-efficient solutions to customers.

Tuas Boulevard Yard serves a wide range of vessels and rigs, including VLCCs, new generations of mega-containerships, LNG carriers and passenger ships. Currently spanning 108 hectares, it has room for further expansion on the 206 hectares of land it occupies at Tuas South Boulevard in the western part of Singapore.

FACILITY HIGHLIGHTS

• The natural deep waters at the yard enable the installation of thrusters for semi-submersibles without having to tow the rig to sea;
• Robotic welding shop
• Reinforced open areas for block pre-erection as well as block erection and assembly work;
• Reinforced load-out area for offshore platforms of up to 20,000 tonnes;
• Finger piers and basins ranging from 210m to 450m, with 9m – 21m draft allowing ultra deepwater semi-submersible rigs and cruise vessels to be berthed without restrictions;
  
• Total 6.6km net quay length;

• Gantry cranes with up to 30,000-tonne capacity;
  
• Sheltered all-weather steel fabrication workshop, extensively automated and with a yearly production capacity of 144,000 tonnes of steel components;
• The region’s longest and deepest ship repair drydock, accommodating container carriers of up to 18,000 TEU; and
• Dedicated drydock for construction and repair of offshore structures.

STEEL STRUCTURE FABRICATION WORKSHOP

• Largest of its kind in Southeast Asia at 120,000sqm

• Operational in all weather conditions

• Extensive automation for maximum production efficiency

• Man-hours and production time half of previous requirements for every tonne of steel fabricated

MAIN SECTIONS

• Pre-treatment

• Marking & Cutting

• Panel Line

• Plate Blending and Rolling

• Deck House Assembly

• T-Bar and H-Beam

• Module Fabrication

• Sub-Assembly and Assembly

FABRICATED STEEL COMPONENTS

• Flat & curved blocks for assembly into ship hulls

• Components for topside modules

• Customised shapes and dimensions

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