Sembcorp Marine Tuas Boulevard Yard
Sembcorp Marine Tuas Boulevard Yard is a new generation smart yard designed to maximise operational synergy, production efficiency and critical mass with optimised docking and berthing facilities, an improved dock and quay ratio, a centralised work-efficient layout and integrated facilities. Tuas Boulevard Yard sharpens Sembcorp Marine’s competitive edge by enabling the Group to achieve greater productivity and efficiency in delivering innovative, value-added and cost-efficient solutions to customers.
Tuas Boulevard Yard serves a wide range of vessels and rigs, including VLCCs, new generations of mega-containerships, LNG carriers and passenger ships. Currently spanning 108 hectares, it has room for further expansion on the 206 hectares of land it occupies at Tuas South Boulevard in the western part of Singapore.
FACILITY HIGHLIGHTS
- The natural deep waters at the yard enable the installation of thrusters for semi-submersibles without having to tow the rig to sea;
- Robotic welding shop
- Reinforced open areas for block pre-erection as well as block erection and assembly work;
- Reinforced load-out area for offshore platforms of up to 20,000 tonnes;
- Finger piers and basins ranging from 210m to 450m, with 9m – 21m draft allowing ultra deepwater semi-submersible rigs and cruise vessels to be berthed without restrictions;
- Total 6.6km net quay length;
- Gantry cranes with up to 30,000-tonne capacity;
- Sheltered all-weather steel fabrication workshop, extensively automated and with a yearly production capacity of 144,000 tonnes of steel components;
- The region’s longest and deepest ship repair drydock, accommodating container carriers of up to 18,000 TEU; and
- Dedicated drydock for construction and repair of offshore structures.
STEEL STRUCTURE FABRICATION WORKSHOP
Largest of its kind in Southeast Asia at 120,000sqm
Operational in all weather conditions
Extensive automation for maximum production efficiency
Man-hours and production time half of previous requirements for every tonne of steel fabricated
MAIN SECTIONS
Pre-treatment
Marking & Cutting
Panel Line
Plate Blending and Rolling
Deck House Assembly
T-Bar and H-Beam
Module Fabrication
Sub-Assembly and Assembly
FABRICATED STEEL COMPONENTS
Flat & curved blocks for assembly into ship hulls
Components for topside modules
Customised shapes and dimensions
DOCK | TYPE | SIZE | CAPACITY |
YST D1 | Drydock | 350m x 66m x (-8.5m) | 350,000 dwt |
YST D2 | Drydock (wide enough for rigs) | 360m x 89m x (-8.5m) | 500,000 dwt |
YST D3 | Drydock | 412m x 66m x (-11.0m) | 350,000 dwt |
YST D4 | Drydock | 350m x 66m x (-8.5m) | 350,000 dwt |
YST D5 | Drydock | 255m x 52m x (-8m) | 150,000 dwt |
YST D6 | Drydock | 255m x 52m x (-8m) | 150,000 dwt |
YST D7 | Drydock | 255m x 110m x (-12m) | Offshore drydocking |
BERTHING FACILITIES | BERTHING LENGTH | MAXIMUM DRAFT |
Quay YST 01 | 210m | 12m |
Quay YST 02 | 375m | 9m |
Quay YST 03 | 375m | 9m |
Quay YST 04 | 300m | 9m |
Quay YST 05 | 400m | 9m |
Quay YST 06 | 318m | 15m |
Quay YST 07 | 318m | 15m |
Quay YST 08 | 318m | 15m |
Quay YST 09 | 318m | 15m |
Quay YST 10 | 318m | 15m |
Quay YST 11 | 318m | 15m |
Quay YST 12 | 350m | 9m |
Quay YST 13 | 300m | 9m |
Quay YST 14 | 250m | 9m |
Quay YST 15 | 450m | 15m – 21m |
Quay YST 16 | 450m | 15m – 21m |
Quay YST 17 | 450m | 12m |
Quay YST 18 | 400m | 9m |
Quay YST 19 | 391m | 9m – 12m |
CRANAGE FACILITIES | CAPACITY |
---|---|
Dry Dock | 2 x 15,000 tonnes (Gantry) |
Quay Side | 1 x 300 tonnes |
Fabrication Area | 1 x 400 tonnes (Gantry) |
Mechanical Workshop | 2 x 30 tonnes (Overhead) |
Electrical Workshop | 1 x 10 tonnes (Overhead) |
MOBILE FLOATING CRANE FACILITY | MAXIMUM CAPACITY |
Floating Cranes | 1 x 3,600 tonnes |
FACILITIES | TOTAL AREA (SQM) |
---|---|
Project Coordination Centre | 14,700m2 |
Robotic Welding Shop | 5,320m2 Equipped with robotic welding machines, overhead cranes, transfer cars and block transporters |
Mobile Shelters | 11,000m2 |
Warehouses | 40,388m2 |
Workshops | 22,700m2 |
Enclosed Blasting / Painting Workshops | 16,200m2 |
Mechanical Workshop | 5,280m2 – Full chemical cleaning facilities with ultrasonic cleaning tank and automated parts-washing / wet-blasting machines – Versatile machining capabilities for a full range of vessels |
Learning Centre | 7,500m2 |
Dormitory | 50,700m2 |
Electrical Workshop | 1,740m2 dedicated to providing full range of electrical support and repair services, including overhaul/rewind of an array of A.C/D.C motors, generators and transformers as well as 8-tonne dynamic balancing capacity |
Cryogenic Equipment Workshop | 800m2 sheltered temperature/ humidity-controlled facilities with capacity to overhaul up to 12 cryogenic pumps and 30 valves at any point |
Exotic Pipe Fabrication Workshop | 800m2 sheltered temperature/ humidity-controlled facilities dedicated to the fabrication of exotic pipes |
Customer’s Office | 8,300m2 |